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Custom Mold Manufacturing

Custom Mold Manufacturing

At Colonial Machine, we specialize in custom mold manufacturing services, managing both the design and build of custom molds for blow molding, injection molding, and compression molds - along with other types of molding operations. We can even outsource mold flow analysis work to be performed as an added service for our clients.
Our custom molds are manufactured using a variety of materials, including aluminum, tool steel, stainless steel, and beryllium copper. We additionally offer several finishing options, ranging from anodizing to chrome plating and texturing. With our custom mold manufacturing services, we can handle mold sizes measuring up to 35x41x79 inches (or up to 24,000 lbs), maintaining tolerances as tight as (±) .0004 of an inch.

At Colonial Machine, we offer superior custom mold manufacturing services, and also perform top-notch machining and CMM inspection operations. Contact us today to learn more about our premium custom mold making services!

Custom Mold Manufacturing Specifications

General Capabilities  
CAD Modeling (2-D, 3-D)
Design
Inspection
Mold Flow Analysis (outsourced)
Prototypes
Start-Ups
Testing
Technical Support
Mold Types  
Blow Molds
Collapsible Cores
Compression Molds
Counter Pressure
Fully Automatic
Injection Molds
Insulated Runners
Master Mold Bases
Pipe Molds
Single & Multi-Cavity
SMC Compression
Stack
Structural Foam
Swing Core
Three Plate
Unscrewing
Materials  
Aluminum
6000 Series
7000 Series
Beryllium Copper
Stainless Steel
Tool Steel
H-13
P-20
S7
Finishes/Coatings  
Anodizing, A-2
Chrome
Heat Treatment
Nickel
Texturing
Zinc
Production Volume  
Specialty Production Shop
Prototype
Short Run
Long Run
Length   Max
79 in
2006.6 mm
Width   Max
41 in
1041.4 mm
Height   Max
35 in
889 mm
Mold Weight   Max
12 Tons
Tolerance (+/-)   ±.0004 in
±.01 mm
Industry Standards  
ANSI
American National Standards Institute
AMBA
American Mold Builders Association
ASME
American Society of Mechanical Engineers
ASTM
CSA
Canadian Standards Association
FDA
Food And Drug Administration
ISO
International Organization for Standardization
ISO 9001:2008
Mil-Spec
Military Specifications Mold class 101
File Formats  
AutoCAD (DWG)
BMP
Bit Mapped Graphics
CATIA
DXF
Drawing Interchange Format, or Drawing Exchange Format
GIF
Graphics Interchange Format
IGES
Initial Graphics Exchange Specification, ANSI file format.
Inventor (IDW, IPT)
JPG or JEPG
Joint Photographic Experts Group
PDF
Portable Document Format
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SolidEdge (DFT)
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP
Standard for the Exchange of Product Model Data
TIFF
Tagged Image File Format

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